Vial Washing Machine

Product Details:

We are among the reputed names in the industry for manufacturing and exporting Automatic Rotary Vial Washing Machine. The offered machine is made from high-grade materials sourced from a reliable vendor base and is known to serve for a long period of time. This machine has high tensile strength, is non-corrosive and user friendly. It is operated automatically and used for the washing of vials in cosmetics and pharmaceuticals industries.

The purpose of a rotary vial washer is to continuously rotate while washing the internal and external surfaces of vials. Vials are held by grippers that can flip the position of the gripper so that servo-driven nozzles can move vertically and wash the vials from the inside.

Features:

• User friendly
• High tensile strength
• Precisely engineered

Technical Specifications:

Additional Information:

• Item Code: AVRW-120
• Production Capacity: Depends upon model
• Delivery Time: Depends upon model
• Packaging Details: Product & transport worthy wooden packing

Product Details:

We are dealing in Automatic Linear Vial Washing Machine. Our presented range is available in diverse specifications that meet on client’s demand. Glass injectable vials can be cleaned using an automatic linear vial washer. Seven washing stations on the machine are interchangeable depending on the needs of the individual customer. For positive and pressurising vial washes, this linear vial washer offers four water washes and three air washes.

Automatic Linear Vial Washer is uses for the washing of pharmaceutical glass vials. Machine is having six washing station for complete inner & outer washing of pharmaceutical glass vials. This model is most suitable for the online untouched aseptic filling line.



Salient Features:

• Compact cGMP model
• Provides production output up to 250 vials per minute
• All contact parts made from high quality stainless steel AISI SS 316L
• Machine structure & other parts made from AISI SS 304
• SS Tanks & trays made from SS 316L by argon welded with round corner
• SS pump made from SS 316L with mechanical seal Monoblock pump
• SS filter housing made from SS 316L
• All Nozzles made from SS 316L
• Special Pocket system ensures easy and trouble free washing of vials from outer and inner side
• Indexing motion makes easier for syringes to move inside vial, when it is in stationery motion
• Washing cycles can be adjusted as per customer requirement
• User friendly machine, even semi skilled operator can operate the machine very easily
• A Special clutch device is incorporated for Stoppage of Machine in the event; vial is over turned or over diameter
• Variable AC Frequency drive for Main drive and conveyor
• Pumps with tank (60 litres each) 2 nos
• In feed Wire Woven Belt for feeding of Vials
• HDPE material Vial pockets
• Machine is totally robust and withstands continues operation for long working hours without any trouble
• Machine is equipped with PLC system & printing facility with passwords
• No Change parts are required
• Third Tank & pump can be fitted (optional)

Process Operation:

Vials pushed from in feed tray and then move on wire woven conveyor belt, which align the vial in correct position, to enter in to the carrier pocket with help of oscillating guide rails. Oscillating arm deliver the vial inside pocket in mouth down position over spraying nozzles. Multijet sprayers fixed at the top cause the total external and internal surface to be washed. To avoid any possible cross contamination between two different waters, each washing station is provided with an independent circuit. Carrier pocket is moving with indexing motion. When the baskets have completed their motion the needles are lifted. They penetrate the vials, spraying jets of water or compressed air then return down. The baskets movement then advances by one station. Each station of vials passes through the washing cycles selected. The duly washed vials then delivered to the out feed tray with neck opening upward and then automatically re ordered to sterilizing tunnel with back pressure.

 

Additional Information:

• Item Code: AVW-250
• Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
• Production Capacity: Depends upon model
• Delivery Time: Depends upon model
• Packaging Details: Product & transport worthy wooden packing

Product Details:

Automatic Vial Washing Machine is specially designed to wash Vial with minimum contact of machine parts with Vials. Machine with specially designed Gripper system holds the Vial from Neck and invert the Vial till the washing operation completed and again after washing release the Vial on out feed feed worm system in vertical position ensures positive wash of Vials. Machine is suitable to wash 2ml to 100 ml Vials with the help of change parts, Vial feeds through feed worm to indeed Star Wheel and specially designed Gripper hold the Vial from neck and invert the Vial and move it further on rotary moving system for washing process.

Salient Features:

• Complete cGMP model
• Higher production output capacity of 120 Vials per Minute
• All contact parts with the internal surface of Container and the wash media are made from AISI 316L Stainless Steel
• Non contact parts are made from engineering plastic, AISI SS 304 or other FDA approved material
• All finishes, welding joints are processed, treated & equipment selected in accordance with cGMP standards
• Machine provides 3 water washes & 3 Air washes
• Complete flexibility with user for washing cycle
• 18 Jets for 6 internal washing zones
• 15 Cassette of Grippers each having 2 Grippers
• Suitable for 2ml to 100ml Vials
• Washing sequence can be made as per customer’s requirements
• 3 Pumps and 3 Tanks of 25 liters each (Optional)
• Each washing zone with independent circuit to avoid contamination
• Automatic In-feed and Exit of containers
• Machine is equipped with PLC system & printing facility with passwords
• Container unit counter with display in the control panel
• Machine can use as a sole machine or inline
• Digital speed indicator for current output

Process Operation:
Vials feed from the Infeed tray are received on an Infeed Feedworm then moves on Infeed star wheel. The Grippers picks up the Vial from Infeed Star Wheel and invert it in neck down position over washing needles and move along with the needle bar for Washing. On completion of a cycle, washed Vials are again inverted to neck upward position and feed to output star wheel. Washed Vials received from output star wheel can be collected on Output Tray or can be pushed to tunnel. A separate pumping station (optional) gives the right quantum of water at the desired pressure. In the absent of separate pumping station we can provide the re-circulation & siliconization system on request
Technical Specification:

Additional Information:

• Item Code: VWM250
• Production Capacity: Depends upon model
• Delivery Time: Depends upon model
• Packaging Details: Product & transport worthy wooden packing

Product Details:

We are among the distinguished names in the industry for manufacturing and supplying Automatic Linear Vial Washing Machine. The offered machine is used for the washing of ampoules for filling medicines and cosmetics in pharmaceutical and cosmetic industries. This machine is user friendly, compact in size and sturdy in terms of housing. It is energy efficient as well.

Features:

• User friendly
• High tensile strength
• Precisely engineered

Technical Specifications:

Additional Information:

• Item Code: ALVW-80
• Production Capacity: Depends upon model
• Delivery Time: Depends upon model
• Packaging Details: Product & transport worthy wooden packing

Product Details:

Our organization is among the leading names in the industry for manufacturing and supplying Multi Jet Vial Washing Machine. The offered machine is robust in terms of construction and meant to serve for a long period of time. It is energy efficient and easy to operate. This machine is used for the washing of vials in pharmaceuticals and cosmetics industries. It is compact in size as well.

Features:

• Energy efficient
• Compact size
• Non-corrosive

Technical Specifications:

Additional Information:

• Item Code: AAVW-340
• Production Capacity: Depends upon model
• Delivery Time: Depends upon model
• Packaging Details: Product & transport worthy wooden packing

Product Details:

Lab Scale Vial Washing Machine is most popular washing machine for the washing of ampoule & vials. Machine is having all operation automatic except loading & unloading of ampoules/vials. Machine is most economical equipment for the washing of inject-able glass containers.

 

Salient Features:

 

• Positive & pressurized jets through washing needle for pressure cleaning at minimum usages for washing media

• Sound design concept of pressure tank for reverses & continuous supply of washes medias

• Both internal & external washing ensuring absolutely & continuous ampoule / vial after sequential washing

• Acrylic top cover for clear view of washing events taking place in the machine

• On-line poly carbonates housing with P.P. Replaceable filter cartridge of 5 OR 10 micron of water for best possible washing

• All contact parts of washing media are of S.S

• In the event of acrylic cover lifted during cycle operation, the machine will automatically stop and re-start from the point when cover is pushed down

 

Process Operation:

 

The dump loading procedure may be used, if ampoules/vials are received in ready to dump boxes, which will have exactly into the same number of ampoule/vial and the pitch, as loading tray. Alternatively, each ampoule/vial has to be arranged into the tray. The loading tray/s is placed directly into the machine & the handle bar is lowered for ampoule/vial for automatic centering of washing needles into the ampoule/vial mouths. The top cover is also lowered & switch is operated for automatic sequential washing both from inside and outside of each individual ampoule/vial. Machine automatically stops after one complete cycle & for removal of tray, reverse procedure is to be observed. Depending on loading & operator’s efficiency one can achieve 30 loading trays in an hour.

 

Technical Specification:

Additional Information:

• Item Code: LSVWM
• Production Capacity: Depends upon model
• Delivery Time: Depends upon model
• Packaging Details: Product & transport worthy wooden packing

Product Details:

Compact Vial Washing Machine is most popular washing machine for the washing of ampoule & vials. Machine is having all operation automatic except loading & unloading of ampoules/vials. Machine is most economical equipment for the washing of injectable glass containers.

 

Salient Features:

 

• Positive & pressurized jets through washing needle for pressure cleaning at minimum usages for washing media

• Sound design concept of pressure tank for reverses & continuous supply of washes medias

• Both internal & external washing ensuring absolutely & continuous ampoule / vial after sequential washing

• Acrylic top cover for clear view of washing events taking place in the machine

• On-line poly carbonates housing with P.P. Replaceable filter cartridge of 5 OR 10 micron of water for best possible washing

• All contact parts of washing media are of S.S

• In the event of acrylic cover lifted during cycle operation, the machine will automatically stop and re-start from the point when cover is pushed down

 

Process Operation:

 

The dump loading procedure may be used, if ampoules/vials are received in ready to dump boxes, which will have exactly into the same number of ampoule/vial and the pitch, as loading tray. Alternatively, each ampoule/vial has to be arranged into the tray. The loading tray/s is placed directly into the machine & the handle bar is lowered for ampoule/vial for automatic centering of washing needles into the ampoule/vial mouths. The top cover is also lowered & switch is operated for automatic sequential washing both from inside and outside of each individual ampoule/vial. Machine automatically stops after one complete cycle & for removal of tray, reverse procedure is to be observed. Depending on loading & operator’s efficiency one can achieve 30 loading trays in an hour.

 

Technical Specification:

Additional Information:

• Item Code: CVWM
• Production Capacity: Depends upon model
• Delivery Time: Depends upon model
• Packaging Details: Product & transport worthy wooden packing

Product Details:

Vial Washing Machine is most popular washing machine for the washing of ampoule & vials. Machine is having all operation automatic except loading & unloading of ampoules/vials. Machine is most economical equipment for the washing of injectable glass containers.

 

Salient Features:

 

• Positive & pressurized jets through washing needle for pressure cleaning at minimum usages for washing media

• Sound design concept of pressure tank for reverses & continuous supply of washes medias

• Both internal & external washing ensuring absolutely & continuous ampoule / vial after sequential washing

• Acrylic top cover for clear view of washing events taking place in the machine

• On-line poly carbonates housing with P.P. Replaceable filter cartridge of 5 OR 10 micron of water for best possible washing

• All contact parts of washing media are of S.S

• In the event of acrylic cover lifted during cycle operation, the machine will automatically stop and re-start from the point when cover is pushed down

   

  Process Operation:

   

  The dump loading procedure may be used, if ampoules/vials are received in ready to dump boxes, which will have exactly into the same number of ampoule/vial and the pitch, as loading tray. Alternatively, each ampoule/vial has to be arranged into the tray. The loading tray/s is placed directly into the machine & the handle bar is lowered for ampoule/vial for automatic centering of washing needles into the ampoule/vial mouths. The top cover is also lowered & switch is operated for automatic sequential washing both from inside and outside of each individual ampoule/vial. Machine automatically stops after one complete cycle & for removal of tray, reverse procedure is to be observed. Depending on loading & operator’s efficiency one can achieve 30 loading trays in an hour.

   

  Technical Specification:

  Model	AAVW-340
  Production Rate	90 to 160 Ampoules/Minute
  	30 to 110 Vials/Minute
  Input Specification
  Ampoule Dia	10mm to 21.5mm
  Ampoule Height	60mm to 140mm
  Power Specification	0.25 H.P.
  Electrical Characteristics	440 Volts, 3 Phase, 4 Wire System, 50 Hertz
  Utility
  Distilled Water	2 kg/cm²
  Air	20 CFM @ 5 bar
  Overall Dimension	990mm (L) X 860mm (W) X

Additional Information:

• Item Code: AVWM
• Production Capacity: Depends upon model
• Delivery Time: Depends upon model
• Packaging Details: Product & transport worthy wooden packing

Product Details:

R&D Vial Washing Machine is most popular washing machine for the washing of vials. Machine is having all operation automatic except loading & unloading of vials. Machine is most economical equipment for the washing of injectable glass containers.
Salient Features:

• Positive & pressurized jets through washing needle for pressure cleaning at minimum usages for washing media
• Sound design concept of pressure tank for reverses & continuous supply of washes medias
• Both internal & external washing ensuring absolutely & continuous ampoule/vial after sequential washing
• Acrylic top cover for clear view of washing events taking place in the machine
• On-line poly carbonates housing with P.P. replaceable filter cartridge of 5 OR 10 micron of water for best possible washing
• All contact parts of washing media are of S.S
• In the event of acrylic cover lifted during cycle operation, the machine will automatically stop and re-start from the point when cover is pushed down

Process Operation:
The dump loading procedure may be used, if ampoules/vials are received in ready to dump boxes, which will have exactly into the same number of ampoule/vial and the pitch, as loading tray. Alternatively, each ampoule/vial has to be arranged into the tray. The loading tray/s is placed directly into the machine & the handle bar is lowered for ampoule/vial for automatic centering of washing needles into the ampoule/vial mouths. The top cover is also lowered & switch is operated for automatic sequential washing both from inside and outside of each individual ampoule/vial. Machine automatically stops after one complete cycle & for removal of tray, reverse procedure is to be observed. Depending on loading & operator’s efficiency one can achieve 30 loading trays in an hour.
Technical Specification:

Additional Information:

• Item Code: VVM
• Production Capacity: Depends upon model
• Delivery Time: Depends upon model
• Packaging Details: Product & transport worthy wooden packing