Vial Filling Machine

Product Details:

Vial Filling Machine is suitable for the liquid filling and rubber stoppering injectable vials. Machine complete in pleasing matt finished stainless steel. The basic unit consists of turntable, S.S. Stat conveyor belt, unique eccentric pre-gassing, filling and post-gassing. Highly efficient and precision built S.S. 316 Syringes, non- toxic synthetic rubber tubing and easy reach compact panel.

The minimal distance between filling and stoppering units reduces the risk of contamination. The machines are designed for operation in a sterile area and for use under laminar flow protection. The un-scrambler itself has been redesigned to eliminate dead ends and difficult-to-clean spots.

Process Operation:-

The incoming dry vial (sterilized and siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of S.S. 316 construction and both, glass as well as S.S. syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided

 

Technical Specification:-

 

 

Note: Electrical characteristics can be adjusted as per customer’s requirements.

* Rights of technical improvement & modification reserved.

* Illustration & dimensions are shown for information purpose only.

Additional Information:

• Item Code: ALVF-100
• Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer)
• Production Capacity: Depends upon model
• Delivery Time: Depends upon model
• Packaging Details: Product & transport worthy wooden packing

Product Details:

Injection Vial Filling Machine is suitable for the liquid filling and rubber stoppering injectable vials. Machine complete in pleasing matt finished stainless steel. The basic unit consists of turntable, S.S. Stat conveyor belt, unique eccentric pre-gassing, filling and post-gassing. Highly efficient and precision built S.S. 316 Syringes, non- toxic synthetic rubber tubing and easy reach compact panel.

The minimal distance between filling and stoppering units reduces the risk of contamination. The machines are designed for operation in a sterile area and for use under laminar flow protection. The un-scrambler itself has been redesigned to eliminate dead ends and difficult-to-clean spots.

Process Operation:-

The incoming dry vial (sterilized and siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of S.S. 316 construction and both, glass as well as S.S. syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided

 

Technical Specification:-

 

 

Note: Electrical characteristics can be adjusted as per customer’s requirements.

* Rights of technical improvement & modification reserved.

* Illustration & dimensions are shown for information purpose only.

Additional Information:

• Production Capacity: Depends upon model
• Delivery Time: Depends upon model
• Packaging Details: Product & transport worthy wooden packing

Product Details:

Automatic Vial Filling and Capping Machine is suitable to fill injectable glass vials. The basic unit consists of turntable, Stainless Steel Stat conveyor belt, unique eccentric pre-gassing, filling and post-gassing. Highly efficient and precision built Stainless Steel 316L Syringes, non- toxic synthetic rubber tubing and easy reach compact panel.

The minimal distance between filling and stoppering units reduces the risk of contamination. The machines are designed for operation in a sterile area and for use under laminar flow protection. The un-scrambler itself has been redesigned to eliminate dead ends and difficult-to-clean spots.

Salient Features:-

• Compact cGMP model
• Suitable for the filling 2ml to 250ml vials
• Piston pump/Peristaltic pump aseptic filling
• Filling accuracy of ±0.5%-1%
• “No Vial - No Filling” system
• “No Vial - Machine Stop” system
• In-feed Turn Table/ Unscrambler attached with the machine for automatic feeding of objects
• All Contact Parts Made from AISI SS 316L & framework by AISI SS 304
• No cross contamination
• Easy to validate filling system for small/large batch production
• Variable A.C. frequency drive for speed adjustment
• Digital Vial Counter for counting production output
• On-line Mechanism
• IQ/OQ validation documents
• PLC system with Graphical User Interface. (Optional)

Process Operation:-

The incoming dry vials (sterilized and siliconized) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit.

Technical Specification:-

Note:-

* Electrical characteristics can be adjusted as per customer’s requirements
* Rights of technical improvement & modification reserved.
* Illustration & dimensions are shown for information purpose only.

Additional Information:

• Production Capacity: Depends upon model
• Delivery Time: Depends upon model
• Packaging Details: Product & transport worthy wooden packing

Product Details:

We offer premium quality Automatic Eye Drop Filling Machine to our esteemed customers. Manufactured as per the industry set norms and regulations, these machines are extremely appreciated for their automated operations, low power consumption and optimum performance. These machines are used for the purpose of filling plastic vials in the pharmaceutical industry.

Features:

• Minimum maintenance
• Easy to operate
• Minimum power consumption

Technical Specifications:

Additional Information:

• Item Code: EDFM
• Production Capacity: Depends upon model
• Delivery Time: Depends upon model
• Packaging Details: Product & transport worthy wooden packing

Product Details:

Glass Vial Filling Machine is suitable for the liquid filling and rubber stoppering injectable vials. Machine complete in pleasing matt finished stainless steel. The basic unit consists of turntable, S.S. Stat conveyor belt, unique eccentric pre-gassing, filling and post-gassing. Highly efficient and precision built S.S. 316 Syringes, non- toxic synthetic rubber tubing and easy reach compact panel.

The minimal distance between filling and stoppering units reduces the risk of contamination. The machines are designed for operation in a sterile area and for use under laminar flow protection. The un-scrambler itself has been redesigned to eliminate dead ends and difficult-to-clean spots.

Process Operation:-

The incoming dry vial (sterilized and siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of S.S. 316 construction and both, glass as well as S.S. syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided

 

Technical Specification:-

 

 

Note: Electrical characteristics can be adjusted as per customer’s requirements.

* Rights of technical improvement & modification reserved.

* Illustration & dimensions are shown for information purpose only.

Additional Information:

• Production Capacity: Depends upon model
• Delivery Time: Depends upon model
• Packaging Details: Product & transport worthy wooden packing

Product Details:

cGMP Vial Filling Machine is suitable for the liquid filling and rubber stoppering injectable vials. Machine complete in pleasing matt finished stainless steel. The basic unit consists of turntable, S.S. Stat conveyor belt, unique eccentric pre-gassing, filling and post-gassing. Highly efficient and precision built S.S. 316 Syringes, non- toxic synthetic rubber tubing and easy reach compact panel.

The minimal distance between filling and stoppering units reduces the risk of contamination. The machines are designed for operation in a sterile area and for use under laminar flow protection. The un-scrambler itself has been redesigned to eliminate dead ends and difficult-to-clean spots.

Process Operation:-

The incoming dry vial (sterilized and siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of S.S. 316 construction and both, glass as well as S.S. syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided

 

Technical Specification:-

 

 

Note: Electrical characteristics can be adjusted as per customer’s requirements.

* Rights of technical improvement & modification reserved.

* Illustration & dimensions are shown for information purpose only.

Additional Information:

• Production Capacity: Depends upon model
• Delivery Time: Depends upon model
• Packaging Details: Product & transport worthy wooden packing

Product Details:

Automatic Vial Filling and Plugging Machine is suitable to fill injectable glass vials. The basic unit consists of turntable, Stainless Steel Stat conveyor belt, unique eccentric pre-gassing, filling and post-gassing. Highly efficient and precision built Stainless Steel 316L Syringes, non- toxic synthetic rubber tubing and easy reach compact panel.

The minimal distance between filling and stoppering units reduces the risk of contamination. The machines are designed for operation in a sterile area and for use under laminar flow protection. The un-scrambler itself has been redesigned to eliminate dead ends and difficult-to-clean spots

Salient Features:-

• Compact cGMP model
• Suitable for the filling 2ml to 250ml vials
• Piston pump/Peristaltic pump aseptic filling
• Filling accuracy of ±0.5%-1%
• “No Vial - No Filling” system
• “No Vial - Machine Stop” system
• In-feed Turn Table/ Unscrambler attached with the machine for automatic feeding of objects
• All Contact Parts Made from AISI SS 316L & framework by AISI SS 304
• No cross contamination
• Easy to validate filling system for small/large batch production
• Variable A.C. frequency drive for speed adjustment
• Digital Vial Counter for counting production output
• On-line Mechanism
• IQ/OQ validation documents
• PLC system with Graphical User Interface. (Optional)

Process Operation:-

The incoming dry vials (sterilized and siliconized) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit.

Technical Specification:-

Note:

* Electrical characteristics can be adjusted as per customer’s requirements

* Rights of technical improvement & modification reserved.
* Illustration & dimensions are shown for information purpose only.

Additional Information:

• Production Capacity: Depends upon model
• Delivery Time: Depends upon model
• Packaging Details: Product & transport worthy wooden packing

Product Details:

Automatic Vial Filling and Plugging Machine is suitable to fill injectable glass vials. The basic unit consists of turntable, Stainless Steel Stat conveyor belt, unique eccentric pre-gassing, filling and post-gassing. Highly efficient and precision built Stainless Steel 316L Syringes, non- toxic synthetic rubber tubing and easy reach compact panel.

The minimal distance between filling and stoppering units reduces the risk of contamination. The machines are designed for operation in a sterile area and for use under laminar flow protection. The un-scrambler itself has been redesigned to eliminate dead ends and difficult-to-clean spots

Salient Features:-

• Compact cGMP model
• Suitable for the filling 2ml to 250ml vials
• Piston pump/Peristaltic pump aseptic filling
• Filling accuracy of ±0.5%-1%
• “No Vial - No Filling” system
• “No Vial - Machine Stop” system
• In-feed Turn Table/ Unscrambler attached with the machine for automatic feeding of objects
• All Contact Parts Made from AISI SS 316L & framework by AISI SS 304
• No cross contamination
• Easy to validate filling system for small/large batch production
• Variable A.C. frequency drive for speed adjustment
• Digital Vial Counter for counting production output
• On-line Mechanism
• IQ/OQ validation documents
• PLC system with Graphical User Interface. (Optional)
  
  Process Operation:-

  The incoming dry vials (sterilized and siliconized) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit.
  
  
  Technical Specification:-
  

  Model	ALVF-60	ALVF-120	ALVF-250
  Number of Heads	Two	Four	Eight
  Production Rate	30 to 60 Vials/Minute	60 to 120 Vials/Minute	120 to 240 Vials/Minute
  Input Specification Container Diameter: Container Height: Rubber Stopper:	15mm to 70mm 25mm to 140mm 13mm, 20mm & 28mm Butyl with the help of change part
  Filling Range	2ml to 250ml
  Filling Accuracy:	±0.5%-±1%
  Power Supply	1 H.P.	1 H.P.	1.5 H.P
  Electrical Characteristics	440 Volts, 3 Phase, 50 Hertz, 4 Wire System
  Optional Accessories:	Programmable Logic Control (System) with MMI Safety Cabinet covering full machine
  Overall Dimension:	2050mm(L) x 800mm(W) x 1680mm (H)	2200mm(L) x 850mm (W) x 1680mm (H)	3000mm (L) x 945mm (W) x 1680mm(H)
  	(Dimension include basic machine & 30” In-feed turn table)

  Note: * Electrical characteristics can be adjusted as per customer’s requirements

  * Rights of technical improvement & modification reserved.
  * Illustration & dimensions are shown for information purpose only.

Additional Information:

• Production Capacity: Depends upon model
• Delivery Time: Depends upon model
• Packaging Details: Product & transport worthy wooden packing

Product Details:

Automatic Vial Filler is suitable to fill injectable glass vials. The basic unit consists of turntable, Stainless Steel Stat conveyor belt, unique eccentric pre-gassing, filling and post-gassing. Highly efficient and precision built Stainless Steel 316L Syringes, non- toxic synthetic rubber tubing and easy reach compact panel.

The minimal distance between filling and stoppering units reduces the risk of contamination. The machines are designed for operation in a sterile area and for use under laminar flow protection. The un-scrambler itself has been redesigned to eliminate dead ends and difficult-to-clean spots
Salient Features:-

• Compact cGMP model
• Suitable for the filling 2ml to 250ml vials
• Piston pump/Peristaltic pump aseptic filling
• Filling accuracy of ±0.5%-1%
• “No Vial - No Filling” system
• “No Vial - Machine Stop” system
• In-feed Turn Table/ Unscrambler attached with the machine for automatic feeding of objects
• All Contact Parts Made from AISI SS 316L & framework by AISI SS 304
• No cross contamination
• Easy to validate filling system for small/large batch production
• Variable A.C. frequency drive for speed adjustment
• Digital Vial Counter for counting production output
• On-line Mechanism
• IQ/OQ validation documents
• PLC system with Graphical User Interface. (Optional)
  
  Process Operation:-

  The incoming dry vials (sterilized and siliconized) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit.
  
  
  Technical Specification:-
  

  Model	ALVF-60	ALVF-120	ALVF-250
  Number of Heads	Two	Four	Eight
  Production Rate	30 to 60 Vials/Minute	60 to 120 Vials/Minute	120 to 240 Vials/Minute
  Input Specification Container Diameter: Container Height: Rubber Stopper:	15mm to 70mm 25mm to 140mm 13mm, 20mm & 28mm Butyl with the help of change part
  Filling Range	2ml to 250ml
  Filling Accuracy:	±0.5%-±1%
  Power Supply	1 H.P.	1 H.P.	1.5 H.P
  Electrical Characteristics	440 Volts, 3 Phase, 50 Hertz, 4 Wire System
  Optional Accessories:	Programmable Logic Control (System) with MMI Safety Cabinet covering full machine
  Overall Dimension:	2050mm(L) x 800mm(W) x 1680mm (H)	2200mm(L) x 850mm (W) x 1680mm (H)	3000mm (L) x 945mm (W) x 1680mm(H)
  	(Dimension include basic machine & 30” In-feed turn table)

  Note: * Electrical characteristics can be adjusted as per customer’s requirements

  * Rights of technical improvement & modification reserved.
  * Illustration & dimensions are shown for information purpose only.

Additional Information:

• Production Capacity: Depends upon model
• Delivery Time: Depends upon model
• Packaging Details: Product & transport worthy wooden packing

Product Details:

ü  Compact model.

ü  Provide filling accuracy of ±2 - 3% depending upon product type & environmental conditions.

ü  No change parts require for different bottle and filling volume.

ü  Servo drive based adjustments for accurate machine operations.

ü  Touch Screen HMI based Control Panel.

ü  All contact parts made from Stainless Steel 316 materials.

ü  A unit to fill variety of liquid and can be used for various type of containers.

ü  No dripping or last drop problem.

ü  No contamination.

ü  No maintenance required.

ü  "No bottle - No Filling" system.

ü  Individual volume control for each filling head.

ü  Different speeds can be set, depending on fill volume and foaming nature of product.

ü  Body covered with Stainless Steel sheet.

ü  Facility provided for the fine tuning of the volume

ü  Inbuilt protection against over current, voltage fluctuation, short circuit in AC frequency drive.

ü  Ideal for aseptic, sheer sensitive, viscous, and corrosive liquids also.

ü  Suitable for the filling 5ml to 100ml.

Additional Information:

• Production Capacity: 5ml to 100ml (customized machine also offered for higher fill volumes up to 2000ml)
• Delivery Time: 4-5 Weeks